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鋼結構工程施工質量控制技術
2021-03-15

鋼結構工程施(shi)工質量控制(zhi)技(ji)術

隨著社會主義經濟的發展,建筑工程規模不斷擴大,綠色施工已成為當前建筑工程發展的主要趨勢,鋼結構工程建(jian)設作為(wei)建(jian)筑工(gong)(gong)程(cheng)的重要(yao)組成部(bu)分(fen),加(jia)強鋼結構工(gong)(gong)程(cheng)施(shi)工(gong)(gong)質量(liang)控制技術已成為(wei)工(gong)(gong)程(cheng)建(jian)設的重點。文章(zhang)通過闡述(shu)鋼結構工(gong)(gong)程(cheng)在(zai)施(shi)工(gong)(gong)過程(cheng)中存在(zai)的質量(liang)問(wen)題,針對施(shi)工(gong)(gong)過程(cheng)中的具體(ti)問(wen)題對施(shi)工(gong)(gong)質量(liang)控制進行分(fen)析,并有針對性地提出一些建(jian)議(yi)和對策。

鋼結構工程.png

一、鋼(gang)結構工(gong)程施工(gong)概述(shu)

鋼(gang)(gang)(gang)(gang)結(jie)(jie)構建(jian)(jian)(jian)筑是以(yi)鋼(gang)(gang)(gang)(gang)筋為主要(yao)材料的(de)(de)建(jian)(jian)(jian)筑結(jie)(jie)構。鋼(gang)(gang)(gang)(gang)結(jie)(jie)構不同于(yu)(yu)普通的(de)(de)建(jian)(jian)(jian)筑結(jie)(jie)構,不僅材料輕,而(er)且具有(you)(you)較高(gao)的(de)(de)強度和(he)良(liang)好(hao)(hao)的(de)(de)韌性(xing)。由于(yu)(yu)其結(jie)(jie)構可(ke)(ke)靠,塑性(xing)好(hao)(hao),可(ke)(ke)加工成各種形狀。在鋼(gang)(gang)(gang)(gang)結(jie)(jie)構安裝中,可(ke)(ke)采(cai)用機(ji)械設備完成作業,節省人力物(wu)力。另外,該鋼(gang)(gang)(gang)(gang)結(jie)(jie)構具有(you)(you)良(liang)好(hao)(hao)的(de)(de)密封性(xing)能、良(liang)好(hao)(hao)的(de)(de)耐熱性(xing)、不燃(ran)性(xing)和(he)很(hen)好(hao)(hao)的(de)(de)耐腐蝕(shi)性(xing)。鋼(gang)(gang)(gang)(gang)材可(ke)(ke)重復利用,具有(you)(you)低(di)碳環(huan)保的(de)(de)優(you)點,符合我國(guo)綠色(se)發(fa)展的(de)(de)要(yao)求(qiu)。目前,建(jian)(jian)(jian)筑規模越來越大(da),且以(yi)高(gao)層建(jian)(jian)(jian)筑為主。采(cai)用鋼(gang)(gang)(gang)(gang)結(jie)(jie)構可(ke)(ke)以(yi)解決重量(liang)過大(da)、結(jie)(jie)構過于(yu)(yu)復雜的(de)(de)問題,對溫(wen)度和(he)嚴密性(xing)要(yao)求(qiu)較高(gao)的(de)(de)建(jian)(jian)(jian)筑可(ke)(ke)以(yi)采(cai)用鋼(gang)(gang)(gang)(gang)結(jie)(jie)構。

目前,鋼結構(gou)在(zai)建筑(zhu)中(zhong)的(de)應用越來越廣(guang)(guang)泛(fan),混(hun)(hun)凝土結構(gou)和(he)磚混(hun)(hun)結構(gou)也逐漸被取代。這是因為鋼結構(gou)具有良好的(de)性價比(bi)和(he)優(you)異的(de)性能。與其他(ta)建筑(zhu)結構(gou)相比(bi),這是一個非常重要的(de)優(you)點。因此(ci),它在(zai)建筑(zhu)行(xing)業(ye)中(zhong)廣(guang)(guang)受歡(huan)迎(ying),建筑(zhu)用戶也對鋼結構(gou)的(de)施工(gong)提(ti)(ti)出(chu)了(le)更(geng)高的(de)要求。建筑(zhu)業(ye)要保證(zheng)施工(gong)質量,以提(ti)(ti)高行(xing)業(ye)競爭力,因此(ci),鋼結構(gou)在(zai)建筑(zhu)中(zhong)的(de)應用,由于工(gong)程建設規模較大,需要按照國家政(zheng)策要求進行(xing)施工(gong)質量控(kong)制,確保施工(gong)工(gong)藝符合相關標(biao)準,在(zai)施工(gong)中(zhong)做(zuo)到精益求精。

二、鋼結構(gou)的質量管理情(qing)況及(ji)存(cun)在(zai)的問題

1.專(zhuan)業技術存在問(wen)題

為了(le)保(bao)證(zheng)(zheng)整個建設工(gong)程的(de)(de)質(zhi)量(liang)(liang),在施工(gong)過(guo)程中(zhong)要(yao)保(bao)證(zheng)(zheng)鋼(gang)(gang)結(jie)構的(de)(de)施工(gong)質(zhi)量(liang)(liang)。但由于施工(gong)單位缺乏(fa)專業技(ji)術(shu)指導﹐自身(shen)專業技(ji)術(shu)水(shui)平不高,無(wu)法(fa)設計(ji)出符合施工(gong)質(zhi)量(liang)(liang)要(yao)求的(de)(de)圖紙,而(er)且在鋼(gang)(gang)結(jie)構生產(chan)過(guo)程中(zhong)不能按(an)照相應的(de)(de)工(gong)藝和標準進行(xing),這導致鋼(gang)(gang)結(jie)構的(de)(de)施工(gong)質(zhi)量(liang)(liang)在一開始就沒有得(de)到保(bao)證(zheng)(zheng)。

2.前期工(gong)作準備不足(zu)

工(gong)(gong)程施(shi)(shi)工(gong)(gong)初(chu)期(qi),施(shi)(shi)工(gong)(gong)方應到施(shi)(shi)工(gong)(gong)現(xian)場(chang)進行調查(cha),充分了(le)解(jie)施(shi)(shi)工(gong)(gong)現(xian)場(chang)周圍的(de)環境狀況,但施(shi)(shi)工(gong)(gong)單(dan)(dan)位(wei)沒有(you)做好前期(qi)準備工(gong)(gong)作(zuo),增加(jia)了(le)后期(qi)施(shi)(shi)工(gong)(gong)的(de)難度(du)。沒有(you)準確的(de)數(shu)據作(zuo)為參考,我(wo)們只能在施(shi)(shi)工(gong)(gong)過(guo)程中(zhong)根據不科(ke)學的(de)圖(tu)紙和(he)自己的(de)技術人員(yuan)進行施(shi)(shi)工(gong)(gong),這(zhe)大大耽(dan)誤(wu)了(le)施(shi)(shi)工(gong)(gong)進度(du),增加(jia)了(le)施(shi)(shi)工(gong)(gong)單(dan)(dan)位(wei)的(de)支(zhi)出,對施(shi)(shi)工(gong)(gong)單(dan)(dan)位(wei)的(de)經濟(ji)效益產生了(le)一(yi)定(ding)的(de)影響。

3.不合格原(yuan)材料

鋼(gang)(gang)結(jie)構質(zhi)量施(shi)(shi)(shi)工過(guo)程中也存在(zai)(zai)一些(xie)原(yuan)(yuan)材(cai)料問(wen)題,主(zhu)要(yao)(yao)(yao)包括原(yuan)(yuan)材(cai)料利(li)用(yong)率(lv)低(di)、原(yuan)(yuan)材(cai)料質(zhi)量不(bu)合(he)格等。利(li)用(yong)率(lv)低(di)的原(yuan)(yuan)因(yin)主(zhu)要(yao)(yao)(yao)體現在(zai)(zai)原(yuan)(yuan)材(cai)料的實際操作(zuo)上,質(zhi)量問(wen)題的主(zhu)要(yao)(yao)(yao)原(yuan)(yuan)因(yin)體現在(zai)(zai)采購驗收上。為在(zai)(zai)施(shi)(shi)(shi)工過(guo)程中獲得更(geng)大效(xiao)益,施(shi)(shi)(shi)工單位(wei)在(zai)(zai)采購過(guo)程中采購了一些(xie)不(bu)符合(he)施(shi)(shi)(shi)工標(biao)準的低(di)價材(cai)料,相關人員在(zai)(zai)工作(zuo)中不(bu)履行(xing)職(zhi)責,對(dui)采購的材(cai)料不(bu)予驗收。因(yin)此(ci),要(yao)(yao)(yao)提高鋼(gang)(gang)結(jie)構施(shi)(shi)(shi)工質(zhi)量,施(shi)(shi)(shi)工單位(wei)要(yao)(yao)(yao)做好(hao)施(shi)(shi)(shi)工各個環節的質(zhi)量控制﹐從鋼(gang)(gang)結(jie)構原(yuan)(yuan)材(cai)料采購到(dao)生產竣工的每一步質(zhi)量管(guan)理都要(yao)(yao)(yao)達(da)到(dao)規范要(yao)(yao)(yao)求。

三、鋼(gang)結構質量控制技(ji)術措施分析

1.施工前的準備

在(zai)整個施(shi)(shi)工過程中,應加(jia)強鋼(gang)(gang)結(jie)構(gou)的(de)(de)前(qian)期質量控(kong)制(zhi)。由于零件(jian)數量和形狀的(de)(de)變(bian)化,鋼(gang)(gang)結(jie)構(gou)的(de)(de)建(jian)(jian)造、加(jia)工和規劃都有很高的(de)(de)要求。在(zai)鋼(gang)(gang)結(jie)構(gou)施(shi)(shi)工的(de)(de)前(qian)期,對啟閉(bi)機所用(yong)的(de)(de)零部件(jian)和材料進(jin)行全面檢查,并進(jin)行結(jie)構(gou)件(jian)的(de)(de)鑒定試(shi)驗。確保項(xiang)目在(zai)控(kong)制(zhi)下(xia)(xia)進(jin)行。鋼(gang)(gang)結(jie)構(gou)安裝的(de)(de)前(qian)期準備工作還包括(kuo)控(kong)制(zhi)土(tu)建(jian)(jian)工程的(de)(de)施(shi)(shi)工質量,保證土(tu)建(jian)(jian)工程的(de)(de)順利驗收(shou),使下(xia)(xia)一(yi)步(bu)的(de)(de)鋼(gang)(gang)結(jie)構(gou)安裝順利進(jin)行。

2.鋼結構質量控制

(1)預埋螺釘

柱(zhu)腳預埋(mai)時(shi),必須保證預埋(mai)位置的(de)準確性。否則,鋼柱(zhu)的(de)安裝(zhuang)(zhuang)會出現很多問題,直接影響工(gong)(gong)程的(de)整體安裝(zhuang)(zhuang)質量(liang)。因此,在(zai)(zai)(zai)埋(mai)設(she)螺栓位置時(shi),必須加強施工(gong)(gong)過程中(zhong)的(de)基(ji)礎軸(zhou)線(xian)和(he)高程基(ji)準點的(de)控制(zhi)。在(zai)(zai)(zai)埋(mai)設(she)工(gong)(gong)作完(wan)成后(hou),必須進行兩次驗(yan)證工(gong)(gong)作:定位后(hou)的(de)測量(liang);第二次,將混凝(ning)(ning)土(tu)澆注在(zai)(zai)(zai)基(ji)礎混凝(ning)(ning)土(tu)上(shang),并(bing)在(zai)(zai)(zai)埋(mai)入和(he)固定后(hou)再次進行測量(liang)。如果移動超過標(biao)準,必須重新嵌入。

(2)鋼杜安裝工藝

鋼(gang)結構鋼(gang)柱安裝(zhuang)時,一般采(cai)用吊(diao)裝(zhuang)工藝。相關人員必(bi)(bi)須將涉及的(de)部(bu)件分(fen)開,形成獨(du)立區域進行平行吊(diao)裝(zhuang)。吊(diao)裝(zhuang)過程中,請(qing)注意預(yu)埋螺(luo)絲的(de)保(bao)護,必(bi)(bi)要時增加相應的(de)保(bao)護措施,避免施工過程中的(de)磨(mo)損(sun)等情況。施工人員必(bi)(bi)須嚴(yan)格按照施工標(biao)準(zhun)調整高度和吊(diao)裝(zhuang)順序。確保(bao)安裝(zhuang)的(de)構建(jian)質量(liang)。

(3)加固材料的質量控制

①加強物(wu)資驗收(shou)(shou)。材(cai)(cai)料(liao)(liao)(liao)驗收(shou)(shou)是(shi)(shi)鋼結(jie)構(gou)工(gong)(gong)(gong)(gong)程(cheng)施(shi)工(gong)(gong)(gong)(gong)前的(de)(de)(de)(de)(de)(de)主要(yao)(yao)(yao)控制(zhi)技術。材(cai)(cai)料(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)好(hao)壞直接(jie)關(guan)系到鋼結(jie)構(gou)工(gong)(gong)(gong)(gong)程(cheng)的(de)(de)(de)(de)(de)(de)施(shi)工(gong)(gong)(gong)(gong)質(zhi)量(liang)(liang)。因此,有(you)必要(yao)(yao)(yao)加強材(cai)(cai)料(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)施(shi)工(gong)(gong)(gong)(gong)質(zhi)量(liang)(liang)控制(zhi)。材(cai)(cai)料(liao)(liao)(liao)進(jin)場(chang)時(shi)(shi),檢(jian)(jian)(jian)(jian)查材(cai)(cai)料(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)產品合(he)格(ge)證是(shi)(shi)否符合(he)圖紙(zhi)(zhi)設(she)計(ji)要(yao)(yao)(yao)求,同(tong)時(shi)(shi)根據圖紙(zhi)(zhi)和設(she)計(ji)變(bian)更(geng)文件檢(jian)(jian)(jian)(jian)查相應(ying)材(cai)(cai)料(liao)(liao)(liao)﹔檢(jian)(jian)(jian)(jian)查鋼材(cai)(cai)、連(lian)接(jie)材(cai)(cai)料(liao)(liao)(liao)和涂(tu)層材(cai)(cai)料(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)質(zhi)量(liang)(liang)證明(ming)書或(huo)試驗報告(gao),焊(han)接(jie)工(gong)(gong)(gong)(gong)藝(yi)評定﹑高(gao)強螺栓(shuan)摩擦(ca)面抗(kang)滑移系數(shu)試驗報告(gao),焊(han)接(jie)檢(jian)(jian)(jian)(jian)驗報告(gao)和涂(tu)層檢(jian)(jian)(jian)(jian)驗報告(gao)的(de)(de)(de)(de)(de)(de)無損檢(jian)(jian)(jian)(jian)測﹐確保焊(han)接(jie)質(zhi)量(liang)(liang)材(cai)(cai)料(liao)(liao)(liao)進(jin)場(chang)時(shi)(shi)能滿足(zu)(zu)圖紙(zhi)(zhi)設(she)計(ji)要(yao)(yao)(yao)求,并滿足(zu)(zu)相應(ying)的(de)(de)(de)(de)(de)(de)規范(fan)(fan)要(yao)(yao)(yao)求。②加強來料(liao)(liao)(liao)檢(jian)(jian)(jian)(jian)驗。進(jin)入現場(chang)的(de)(de)(de)(de)(de)(de)有(you)關(guan)材(cai)(cai)料(liao)(liao)(liao)核(he)實無誤后,按(an)國家規范(fan)(fan)和圖紙(zhi)(zhi)要(yao)(yao)(yao)求,對送檢(jian)(jian)(jian)(jian)材(cai)(cai)料(liao)(liao)(liao)進(jin)行(xing)(xing)現場(chang)取樣,送相應(ying)的(de)(de)(de)(de)(de)(de)實驗室進(jin)行(xing)(xing)試驗。符合(he)規定后方可用于工(gong)(gong)(gong)(gong)程(cheng)建設(she)。因此,為了有(you)效地控制(zhi)鋼結(jie)構(gou)工(gong)(gong)(gong)(gong)程(cheng)的(de)(de)(de)(de)(de)(de)施(shi)工(gong)(gong)(gong)(gong)質(zhi)量(liang)(liang),必須加強對材(cai)(cai)料(liao)(liao)(liao)的(de)(de)(de)(de)(de)(de)質(zhi)量(liang)(liang)控制(zhi)﹐從而保證鋼結(jie)構(gou)工(gong)(gong)(gong)(gong)程(cheng)施(shi)工(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)順利(li)進(jin)行(xing)(xing)。

(4)施(shi)工(gong)后質量控制

鋼結(jie)構工(gong)(gong)(gong)(gong)(gong)程竣(jun)工(gong)(gong)(gong)(gong)(gong)后(hou),仍然需要(yao)對(dui)(dui)各工(gong)(gong)(gong)(gong)(gong)序的(de)(de)(de)狀態進(jin)(jin)行(xing)管(guan)理和控(kong)制,即施(shi)工(gong)(gong)(gong)(gong)(gong)后(hou)的(de)(de)(de)質(zhi)量(liang)管(guan)理。施(shi)工(gong)(gong)(gong)(gong)(gong)后(hou)的(de)(de)(de)質(zhi)量(liang)管(guan)理必(bi)(bi)須(xu)反(fan)映每(mei)道工(gong)(gong)(gong)(gong)(gong)序是(shi)否符合規定(ding)的(de)(de)(de)要(yao)求(qiu),必(bi)(bi)須(xu)對(dui)(dui)整個(ge)工(gong)(gong)(gong)(gong)(gong)程的(de)(de)(de)各個(ge)方面進(jin)(jin)行(xing)竣(jun)工(gong)(gong)(gong)(gong)(gong)驗(yan)(yan)收(shou)(shou)。在(zai)檢驗(yan)(yan)過(guo)程中,要(yao)認真檢查工(gong)(gong)(gong)(gong)(gong)程是(shi)否達到規定(ding)的(de)(de)(de)質(zhi)量(liang)標(biao)準。同時,還要(yao)檢查質(zhi)量(liang)證(zheng)明文(wen)件是(shi)否齊全(quan)。經認定(ding)鋼結(jie)構建設工(gong)(gong)(gong)(gong)(gong)程施(shi)工(gong)(gong)(gong)(gong)(gong)質(zhi)量(liang)不符合有關(guan)質(zhi)量(liang)標(biao)準的(de)(de)(de),必(bi)(bi)須(xu)重新(xin)驗(yan)(yan)收(shou)(shou)修改(gai)或(huo)者更換的(de)(de)(de)質(zhi)量(liang)標(biao)準。修改(gai)或(huo)加強(qiang)的(de)(de)(de)內容應重新(xin)驗(yan)(yan)收(shou)(shou),經返(fan)工(gong)(gong)(gong)(gong)(gong)或(huo)加強(qiang)后(hou)仍不能驗(yan)(yan)收(shou)(shou)。對(dui)(dui)符合有關(guan)質(zhi)量(liang)標(biao)準或(huo)安全(quan)使用(yong)要(yao)求(qiu)的(de)(de)(de)人員﹐不得再(zai)進(jin)(jin)行(xing)驗(yan)(yan)收(shou)(shou)。

四、結束語

總之,鋼(gang)結構施(shi)工的(de)(de)質量(liang)(liang)控(kong)(kong)制技術不(bu)僅僅是(shi)以上幾點(dian),還有檢驗(yan)驗(yan)收、運輸和(he)堆(dui)放等方(fang)面的(de)(de)質量(liang)(liang)控(kong)(kong)制,由(you)于篇(pian)幅的(de)(de)限制,本(ben)文就不(bu)一(yi)一(yi)闡述,希(xi)望通(tong)過對以上幾點(dian)的(de)(de)簡單分析,能給鋼(gang)結構工程施(shi)工人員帶來幫助。

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